R&DBondstein Technologies Ltd.Work period · 2025-2026Industrial Facilities

Analog Gauge Digitization & VLM-Verified Threat Detection

Config-driven computer vision modules for industrial gauge digitization and security. Digitizes analog dial meters via Hough needle angle mapping and provides 3-stage threat detection with open-vocabulary YOLO and local Ollama VLM verification.

Internal R&D / Personal Engineering Project at Bondstein Technologies Ltd.

Module of Bondstein Vision Suite; presented as a separate case study.

Analog Gauge Digitization & VLM-Verified Threat Detection project workflow and system architecture
Project workflow and system architecture overview. Open full-size diagram

Workflow at a glance

  1. Acquire camera frames

    Provide imagery to the selected task.

  2. Select task workflow

    Use gauge reading or threat-event detection.

  3. Validate task signals

    Use geometry or temporal/model review.

  4. Review outputs

    Inspect readings or flagged event evidence.

Project facts & reported results

Hough angle mapping
Gauge

Implementation fact

Detector + temporal voter + local VLM
Threat Pipeline

Implementation fact

Config-driven local runtime
Deployment

Implementation fact

Project Overview

Problem Statement

Industrial facilities need repeatable analog-gauge readings and security alerts that separate real threats from tools and visually similar objects.

Approach & Methodology

Created an automated dial gauge reader using Hough transform line detection inside calibrated dial circles to map needle angles to engineering units. For security, developed a 3-stage threat detection pipeline: open-vocabulary YOLO -> temporal voting -> local Ollama VLM event review.

Outcome & Scope

Built configurable R&D modules for gauge digitization and multi-stage threat verification using local inference.

System Architecture

Industrial telemetry & multi-stage security verification engine

Key Components:

Hough Dial Reader

Finds meter needle angles and converts to calibrated engineering units

Open-Vocab Detector

Identifies potential threat objects in video frames

TrackAlertVoter

Sliding-window voter filtering brief occlusion or detection flickers

Local Ollama VLM Verifier

Queries local vision-language model for secondary event assessment

Key Features & Capabilities

Analog gauge dial digitization via Hough needle angle detection & engineering unit mapping

Median-smoothed meter telemetry with alarm thresholding

3-stage weapon & threat detection: high-threshold detector -> temporal voter -> VLM confirmation

Local Ollama VLM integration for secondary event review to help reduce false-positive alerts

Production-grade vision_core runtime engine

Technologies & Tools

Hough Transform
YOLO11
Local Ollama VLM
OpenCV
Python
TrackAlertVoter